20+ Years Experienced Manufacturer for Roll Forming Machine
Zhongyuan 25-184-1104 metal tile forming machine
Zhongyuan
8455221000
Availability: | |
---|---|
TECHNICAL SPECIFICATIONS
Machine model | 1104 Tile Machine |
Operation way | Automatic machine |
Certification | ISO9001,CE |
Warranty | 36 Months |
Customized | Customized |
Advantage | More 15 years life time |
Weight | 8060kgs |
Material thickness | 0.45 - 0.6 mm |
Suiting material | Color steel coils |
Cutting material | Cr12 MOV. with quenched treatment |
Main motor | 5.5kw |
Forming rollers qty. | 15 stations |
Shafts diameter | 72mm |
Roller Material | High grade No.45 forged steel |
Machine frame | H400 |
Wall thickness | 40mm |
Forming speed | About 5-6m/min. (including the cutting& pressing time) |
Transportation | In Containers,suiting for sea and road transmission |
Feeding width or coil width | 1250mm |
Effective width | 1104mm |
Yield strength of material | 235MPA |
Manual decoiler | 1pc (capacity:5 tons) |
Guiding Equipment | 1 set |
Covering film device | 1 set |
Roll Forming Equipment | 1 set |
Pressing equipment | 1 set |
Post-cutting Equipment | 1 set |
Hydraulic Station | 1 pc |
PLC Control Panel | 1pc |
Run Out Table | 2pcs (1.5m/pc,3m in total) |
Tool Box | 1 pc |
Tile working processing display
Decoiling the sheet→Guiding sheet →Roll forming→Pressing sheet→Measure length and cutting the sheet→Product to run out table
DESCRIPTION
Components description of glazed tile roll forming machine
1.High Accuracy Shafts
Solid shafts dia.72mm.
Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine.
2.Hard Forming rollers with high precision
Each forming roller use CNC machine to polish and machining into designed rollers shape,it can improve rollers accuracy.And planted 0.03-0.05mm hard chrome to make sure machine running more than 15years+ for you.
3.Machine frame is processed on surface by 10m planning machine.
Machine frame made from H400 type steel by welding,planned on surface to guarantee precision.
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running. Side wall thickness: 40mm
4.Pressing Equipment
This device is used to press the step for tiles. After formed the shape of the tile panel, pressing the tile panel with pressing equipment which ensures the shape lasting and more beautiful.
5.Hydraulic Cutting
1) Adopts post cutting, Stop to cut;
2) The cutting blade material is Cr12 MOV. with quenched treatment.Hardness reach 58-60HRC.
2) Adopts welded frame for good rigidity.
4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±1mm.
5) The power of cutting is provided by hydraulic station.
6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.
6.Hydraulic station:
1) It supplies the power for the hydraulic cutter.
2) All hydraulic accessories are all use Chinese famous brand products.
3) Hydraulic motor power: 5.5KW
7.PLC Control System
1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.
2) Mitsubishi converter adjusts speed technology, realize the automatic production.
3) Touch screen is input and canceled the working data.
4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.
5) Encoder count, having function of count and measuring length.
Suitable power voltage:380V/50Hz, 3 phase(can be designed according to buyer’s requirement)
System outer form reference:
APPLICATION
Product application of glazed tile roll forming machine
In order to satisfy various customer requirements, we design and manufacture tile roll forming machine in different specs, models and configurations.
Glazed tile roll forming machine Application Example
PACKAGING
Packaging Details of metal glazed tile roll forming machine
1. One *40GP container for loading one set of roof tile roll forming machine with mechanical decoiler;
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping.
Delivery Time
Machine ready within 80 days after getting 30% deposit and confirming contract details from buyer and sellers.
Contact Us For More Roll Forming Machine Detailed Information
You can contact us either through phone number 0086-13867521382 within our working hours, or send an email to sales@chinazhongyuan.com, or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.