20+ Years Experienced Manufacturer for Roll Forming Machine
Zhongyuan 37-250-1000 metal roofing machinery
Zhongyuan
8455221000
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TECHNICAL SPECIFICATIONS
Machine model | 1000 Roof Machine |
Operation way | Automatic machine |
Certification | ISO9001,CE |
Warranty | 36 Months |
Customized | Customized |
Advantage | More 15 years life time |
Weight | 9550kgs |
Material thickness | 0.4mm-0.7mm |
Suiting material | PPGI steel coils |
Cutting material | Cr12MOV. |
Main motor | 7.5kw |
Forming rollers qty. | 26 stations |
Shafts diameter | 72mm |
Roller Material | 45# Steel, plated chrome |
Machine frame | H400 |
Wall thickness | 40mm |
Forming speed | about 30-35m/min |
Transportation | In Containers,suiting for sea and road transmission |
Feeding width or coil width | 1200mm |
Effective width | 960mm |
Yield strength of material | 235Mpa or 34Ksi |
Manual decoiler | 1 set(Capacity: 7 tons) |
Roll-Forming M/C | 1 set |
Auto Electrical Cutting Device | 1 set |
PLC Control System | 1 set |
Product Rack (un-powered) | 1 set (two pieces, total length is 3 meters) |
Tool Box | 1pc |
Roofing working processing display
Decoiling the sheet→ guiding sheet →Roll forming→ Measure length and cutting the sheet→ Product to the run out table
DESCRIPTION
Components description of roof roll forming machine
1.High Accuracy Shafts
Solid shafts dia. 72 mm for material thickness.
All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine
2.Rollers of machine
All Rollers manufactured from 45# steel
CNC machines can improve rollers precision.
Chromate finish on surface to add hardness of rollers.
3.Design bearings inside forming rollers
Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.
4.Main machine body
Side wall thickness: Q235 with thickness of 40mm.
Machine frame is planned on surface by planning machine to improve process precision.
16A-1 Chain and gear move the line, motor drives, about 26-steps stations to form.
All processed rollers are assembled on the carpet to avoid scratching on the rollers' surface.
5.Auto Electrical Cutting Device
1) Adopts post cutting, Stop to cut;
2) The cutting blade material is Cr12mov with quenched treatment.
2) Adopts welded frame for good rigidity.
4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±1.5mm.
5) The power of cutting is provided by electrical power. 3KW.
6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.
6.PLC Control System:
1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.
2) Mitsubishi converter adjusts speed technology, realize the automatic production.
3) Touch screen is input and canceled the working data.
4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.
5) Encoder count, having function of count and measuring length.
6) Suitable power voltage: 380V/50HZ/3Phase (can be custom by client’s requirement).
System outer form reference:
APPLICATION
Product application of metal roof sheet roll forming machine
In order to satisfy various customer requirements, we design and manufacture metal roof sheet roll forming machine in different specs, models and configurations.
Roof panel roll forming machine Application Example
PACKAGING
Packaging Details of roofing sheet roll forming machine
1. One *40GP container for loading one set of roof panel machine with mechanical decoiler;
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping.
Delivery Time
Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.
Contact Us For More Roll Forming Machine Detailed Information
You can contact us either through phone number 0086-13867521382 within our working hours, or send an email to sales@chinazhongyuan.com, or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.