Automatic PLC control system metrocopo tile machine with gear box

TECHNICAL SPECIFICATIONS

Brief introduction of metrocopo tile roll forming machine:

Technical Parameters of metal roofing metrocopo tile roll forming machine:


Machine model

960 Metrocopo Machine

Operation way

Automatic machine

Certification

ISO9001,CE        

Warranty

36 Months

Customized

Customized

Advantage

More 15 years life time

Weight

10815kgs

Material thickness

0.4 mm - 0.5 mm

Suiting material

Aluminum coils

Cutting material

Cr12 with quenched treatment

Main motor

5.5kw

Forming rollers qty.

18 stations

Shafts diameter 72mm
Roller Material

High grade No.45 forged steel

Machine frame

H400

Wall thickness 40mm
Forming speed

About 5-6m/min. (including the cutting& pressing time)

Transportation In Containers,suiting for sea and road transmission

Feeding width or coil width

1200mm

Effective width 960mm

Yield strength of material

235Mpa or 34Ksi


Machine components of roof metrocopo tile roll forming machine:

Manual decoiler

1pc (capacity:5 tons)

Guiding Equipment

1 set

Roll Forming Equipment

1 set

Pressing equipment

1 set 

Post-cutting Equipment

1 set

Hydraulic Station

1 pc

PLC Control Panel

1pc
Tool Box 1 pc


Metrocopo tile working processing display

Decoiling the sheet→Guiding sheet →Roll forming→Pressing sheet→Measure length and cutting the sheet


DESCRIPTION

Components description of metal metrocopo tile roof roll forming machine


1.High Accuracy Shafts

Solid shafts dia.72mm.

Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine


2.Hard Forming rollers with high precision

Each forming roller use CNC machine to polish and machining into designed rollers shape,it can improve rollers accuracy.And planted 0.03-0.05mm hard chrome to make sure machine running more than 15years+ for you.


3.Machine frame is processed on surface by 10m planning machine.

Machine frame made from H400 type steel by welding,planned on surface to guarantee precision.

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running. Side wall thickness: 40mm

Motor Driving, Worm gear driving transmission, about 18-steps stations to form

Main Motor=5.5kw

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.

Production speed:5-6m/min.

All processed rollers are assembled on the carpet to avoid scratching on the rollers’surface.


4.Pressing Equipment

This device is used to press the step for tiles. After formed the shape of the tile panel, pressing the tile panel with pressing equipment which ensures the shape lasting and more beautiful.


5.Hydraulic Cutting

1)  Adopts post cutting, Stop to cut;

2)  The cutting blade material is Cr12 with quenched treatment.

2)  Adopts welded frame for good rigidity.

4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5)  The power of cutting is provided by hydraulic station.

6)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.  


6.Hydraulic station:

1) It supplies the power for the hydraulic cutter.

2) All hydraulic accessories are all use Chinese famous brand products.

3) Hydraulic motor power: 7.5KW


7.PLC Control System

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6)  Suitable power voltage:380V/50Hz, 3 phase(can be designed according to buyer’s requirement)

System outer form reference:


APPLICATION

Product application of glazed roofing metrocopo tile roll forming machine


In order to satisfy various customer requirements, we design and manufacture colored metrocopo tile roll forming machine in different specs, models and configurations.


Corrugated roof tile roll forming machine Application Example

PACKAGING

Packaging Details of steel metrocopo tile roof sheet roll forming machine


1. One *40GP container for loading one set of metal metrocopo tile roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 80 days after getting 30% deposit and confirming contract details from buyer and sellers.

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