Metal Roofing Roll Forming Machine with Electric Cutting

TECHNICAL SPECIFICATIONS

Brief introduction of roofing machine:

Technical Parameters of metal roofing machine:


Machine model

1000 Roof Machine

Operation way

Automatic machine

Certification

ISO9001,CE        

Warranty

36 Months

Customized

Customized

Advantage

More 15 years life time

Weight

7535kgs

Material thickness

0.3 mm-0.7mm

Suiting material

Aluminum coils

Cutting material

Cr12mov with quenched treatment

Main motor

5.5kw

Forming rollers qty.

20 stations

Shafts diameter 72mm
Roller Material

high grade No.45 forged steel, with digital-controlled procession,plated with chrome on surface

Machine frame

H400

Yield strength of material 235Mpa-350Mpa
Forming speed

about 30-35m/min

Transportation In Containers,suiting for sea and road transmission

Feeding width or coil width

1200mm

Effective width 1000mm
Wall thickness 40mm


Machine components of roof wall panel roll forming machine:

Manual decoiler

1 set(Capacity: 5 tons)

Guiding Equipment

1 set

Roll Forming Equipment

1 set

Auto Electrical Cutting Device

1 set

PLC Control Panel

1 set 

Tool Box

1 set 


Roof working processing display

Decoiling the sheet→ guiding sheet →Roll forming→ Measure length and cutting the sheet



DESCRIPTION

Components description of trapezoidal roofing sheet roll forming machine


1.High Accuracy Shafts

Solid shafts dia.72mm.

Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine.


2.Hard Forming rollers with high precision

Each forming roller use CNC machine to polish and machining into designed rollers shape,it can improve rollers accuracy.And planted 0.03-0.05mm hard chrome to make sure machine running more than 15years+ for you.


3.Design bearings inside forming rollers

Design bearing inside the rollers to make machine run with less loading so that rollers not easy to damage.

Ensure the same speed between the rollers, no speed difference between rollers, improve the forming accuracy.

Bearings are helping to prolong machine life.


4.Machine frame is processed on surface by 10m planning machine

Machine frame made from H400 type steel by welding,planned on surface to guarantee precision.

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running. Side wall thickness: 40mm

16A-1 Chain and gear move the line, motor drives, about 20-steps stations to form

Main Motor=5.5KW

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.

Forming speed 30-35m/min.

All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.


5.Auto Electrical Cutting Device:

1) Adopts post cutting, Stop to cut;

2) The cutting blade material is Cr12 Mov.with quenched treatment.

3) Adopts welded frame for good rigidity.

4) Cutting frame has been heat treatment to avoid final product deformation. Cutting length tolerance is ±1.5mm.

5) The power of cutting is provided by electrical power.

The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder.  When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.


6.PLC Control System:

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6)  Suitable power voltage:380V/50HZ/3Phase (can be designed according to buyer’s requirement)


APPLICATION

Product application of roof sheet roll forming machine


In order to satisfy various customer requirements, we design and manufacture corrugated roof roll forming machine in different specs, models and configurations.


Roof forming machine Application Example

PACKAGING

Packaging Details of roof panel roll forming machine


1. One *40GP container for loading one set of metal roofing machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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