Roll former machine for standing seam roof

TECHNICAL SPECIFICATIONS

Brief introduction of standing seam metal roof machine:

Technical Parameters of standing seam roll forming machine:


Operation way

Automatic machine

Certification

ISO9001,CE

Warranty

36 Months          

Customized

Customized

Advantage

More 10 years life time

Weight

5380kgs

Material thickness

0.3mm-0.8mm

Suiting material

PPGI steel coils

Cutting material

Cr12 with quenched treatment

Main motor

5.5kw       

Forming rollers qty 17 stations

Roller Material

high grade No.45 forged steel
Shafts diameter 70mm
Machine frame 400H
Wall thickness 16mm
Forming speed about 20m/min
Feeding width or coil width 600mm/610mm
Effective width 475mm
Yield strength of material 500Mpa-550Mpa


Machine components of sheet metal seaming machine:

Manual decoiler

1 set(Capacity: 5 tons)

Roll-Forming M/C

1 set

Hydraulic Cutting

1 set

Hydraulic station

1 set

PLC Control System

1 pc

Product Rack (un-powered)

1 set (two pieces, total length is 3 meters)

Tool Box

1 piece


Seaming working processing display

Decoiling the sheet→ Guiding sheet → Roll forming→ Measure length and cutting the sheet→ Product to the run out table


DESCRIPTION

Components description of standing seam panel machine


(1) Manual decoiler:

1) Un-power; manual decoiler; max. Capacity: 5000kg

2) Suit for coil inner-diameter: 508mm.

3) Manual power expands the coil inner surface.

The decoiler out form reference:


(2) Roll-Forming M/C

1) The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.

2)  Roller Material is high grade No.45 forged steel, with digital-controlled procession.

3) Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.

4) The rollers are plated with hard chrome on the surface after being machined by the exact machine tool. So that ensure long life of forming rollers.

5) Chain and gear move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically.

6) Suitable power voltage:415V/50HZ/3Phase

7)  Forming speed:about 20m/min (without cut time)

8)  Main machine motor power: 5.5KW

9)  Total weight : 5380kg

10)  Size of forming: 8.3*1.2*1.6m (Length x Width x Height)


(3) Hydraulic Cutting

1) Adopts post-cutting, the cutting blade material is Cr12 with quenched treatment.

2) Adopts welded frame for good rigidity.

3) The power of cutting is provided by hydraulic station.

4) It is composed of hydraulic pump station, cut off mould shelf cut off blade etc. It is used to cut off product after forming.


(4)PLC Control System:

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6)  Suitable power voltage:415V/50HZ/3Phase


(5) Product Rack (un-powered):

1)  They are used to put the final product when product coming out from cutting device.

2)  2 pieces, Each piece length is 1.5m, total length is 3 meters.

3)  Collect the final product and final products is convenient to be stacked by workers.


APPLICATION

Product application of standing seam metal roll forming machine 


In order to satisfy various customer requirements, we design and manufacture standing seam roll forming machine in different specs, models and configurations.


Standing seam roll former machine Application Example

PACKAGING

Packaging Details of standing seam panel roll forming machine


1. One *40GP container for loading one set of standing seam roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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Standing Seam Roll Forming Machine YX60-305

Standing Seam Machine Roll Forming Machine