Automatic 2.0mm Thickness Deck Roll Forming Machine

TECHNICAL SPECIFICATIONS

Brief introduction of metal roof deck roll forming machine:

Technical Parameters of deck forming machine roll forming machine:


Machine model

76h Deck Machine

Operation way

Automatic machine

Certification

ISO9001,CE

Warranty

36 Months      

Customized

Customized

Advantage

More 10 years life time

Weight

22085kgs

Material thickness

2mm

Suiting materia

galvanized steel coil

Cutting material

Cr12 with quenched treatment

Main motor

11*2KW

Forming rollers qty.

34 stations
Shafts diameter 90mm
Roller Material high grade No.45 forged steel
Machine frame H450
Wall thickness 20mm
Forming speed 20-25m/min
Transportation In Containers,suiting for sea and road transmission.
Feeding width or coil width

1250/1270mm

Effective width

914mm

Yield strength of material

550Mpa


Machine components of steel decking floor roll forming machine:

Manual de-coiler

1 set(Capacity : 10 tons)

Roll-Forming M/C

1 set

Hydraulic Cutting

1 set

Hydraulic station

1 set

PLC Control System

1 set

Product Rack (un-powered)

1 set

Tool Box

1 pc


Deck working processing display

Decoiling the sheet→Guiding sheet →Roll forming→Measure length and cutting the sheet→Product to the run out table

DESCRIPTION

Components description of roll forming machine for floor


1.High Accuracy Shaft

Solid shafts dia. 90 mm for material thickness.

All shafts are tooled twice by cylindrical grinding machine to ensure final precision.

Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.


2.Rollers of machine

All Rollers manufactured from 45# steel  

CNC machines can improve rollers precision.Chromate finish on surface to add hardness of rollers.


3.Design bearings inside forming rollers

Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.

Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.

Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.



4.Hydraulic Cutting

1)  Adopts post cutting, Stop to cut;

2)  The cutting blade material is Cr12 with quenched treatment.

2)  Adopts welded frame for good rigidity.

4)  Cutting frame has been heat treatment to avoid final product deformation. Cutting length tolerance is ±1.5mm.

5)  The power of cutting is provided by hydraulic station.

6)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.


5.Hydraulic station

1)  It supplies the power for the hydraulic cutter.

2)  All hydraulic accessories are all use Chinese famous brand products.

3)  Hydraulic motor power: about 5.5KW


6.PLC Control System

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6) Suitable power voltage: 380V/50Hz, 3 phases (can be designed according to buyer’s requirement)


7.Product Rack (un-powered)

1)  They are used to put the final product when product coming out from cutting device.

2)  Two pieces, each piece length is 1.5m, total length is 3 meters.

3)  Collect the final product and final products are convenient to be stacked by workers.


APPLICATION

Product application of deck sheet roll forming machine


In order to satisfy various customer requirements, we design and manufacture floor deck roll forming machine in different specs, models and configurations.


Metal deck roll forming machine Application Example

PACKAGING

Packaging Details of deck roll forming machine


1. One *40GP&one 20gp containers for loading one set of steel decking roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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