Brief introduction of metal deck roll forming machine:

Technical Parameters of steel decking roll forming machine:

Machine components of floor deck roll forming machine:

Deck working processing display

Decoiling the sheet → Guiding sheet → Roll forming → Measure length and cutting the sheet→Product to the run out table

Components description of steel deck forming machine

1.High Accuracy Shaft

Solid shafts dia. 82mm.

Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine

2.No.45 Steel processed by CNC machine

All Rollers manufactured from 45# steel

CNC machines can improve rollers precision.  

Chromate finish on surface to add hardness of rollers.

3.Design bearings inside forming rollers

Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.

Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.

Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.  

4.Main machine body

Machine frame made from H450 type steel by welding

Side wall thickness:235Mpa with thickness of 20mm

Grooves are designed between the connection-wall to prevent movement of the connect-wall and enhance stability.

Motor Driving, Gear /Sprocket driving transmission, about 44-steps stations to form

Main Motor=11KWx2, Frequency speed control

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.

Forming speed 20-25m/min.

All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.

5.Automatic Cutting system

1) Adopts post cutting, Stop to cut;

2) The cutting blade material is Cr12 mov. with quenched treatment.

3)It is punching cutting style, there is one 8mm waste steel strip after each cutting,to extend the knife

life and reduce deck sheet deformation.

4) Cutting frame has been heat treatment to avoid final product deformation.

5) The power of cutting is provided by hydraulic station.

6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.

6.PLC Control System

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3) Touch screen is input and canceled the working data.

4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5) Encoder count, having function of count and measuring length.

6) Suitable power voltage: 440V/60HZ/3Phase (can be designed according to buyer’s requirement)

     

Product application of metal decking roll forming machine 

In order to satisfy various customer requirements, we design and manufacture metal floor deck roll forming machine in different specs, models and configurations.

Floor Deck Roll Forming Machine Application Example

Packaging Details of steel decking sheet roll forming machine

1. Two *40GP containers for loading one set of steel deck roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 

Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.