Roof Sheet Roll Forming Machine Double Layer with Electric Cutting
TECHNICAL SPECIFICATIONS
Technical Parameters of double-layer roof roll forming machine:
Operation way | Automatic machine |
Certification | ISO9001,CE |
Warranty | 36 Months |
Customized | Customized |
Advantage | More 10 years life time |
Weight | 13980kgs |
Material thickness | 0.3 mm -0.7 mm |
Suiting material | color steel coils & aluminum coils |
Cutting material | Cr12 Mov.with quenched treatment |
Main motor | 7.5kw |
Forming rollers qty. | upper layer:20 stations;down layer:22 stations |
Shafts diameter | 72mm |
Roller Material | high grade No.45 forged steel, with digital-controlled procession |
Machine frame | H400 |
Forming speed | about 30-35m/min (excluding in cutting time |
Transportation | In Containers,suiting for sea and road transmission |
Feeding width or coil width | 1200mm |
Yield strength of material | Q235 |
Effective width | 1000&918 |
Double layer roll forming machine pictures components:
Manual Decoiler | 1 pc (capacity:5 tons) |
Guiding Equipment | 1 set |
Roll Forming Equipment | 1 set |
Auto Electrical Cutting Device | 1 set |
PLC Control Panel | 1 set |
Tool Box | 1 set |
Double layer working processing display:
Decoiling the sheet→Guiding sheet →Roll forming→Measure length and cutting the sheet
DESCRIPTION
Components description of double layer roll forming machine at low prices
Machine's Feature: One machine can make two kinds of profile. Client's profile available.
1. High Accuracy Shaft
Solid shafts dia.72mm.
Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine.
2. Hard Forming rollers with high precision
Each forming roller use CNC machine to polish and machining into designed rollers shape,it can improve rollers accuracy.And planted 0.03-0.05mm hard chrome to make sure machine running more than 15years+ for you.
3.Design bearings inside forming rollers
Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.
4.Machine frame is processed on surface by 10m planning machine.
Machine frame made from H400 type steel by welding,planned on surface to guarantee precision.
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running. Side wall thickness: 40mm
5.Auto Electrical Cutting Device
1) Adopts post cutting, Stop to cut;
2) The cutting blade material is Cr12 Mov.with quenched treatment.
3) Adopts welded frame for good rigidity.
4) Cutting frame has been heat treatment to avoid final product deformation. Cutting length tolerance is ±1.5mm.
5) The power of cutting is provided by electrical power.
6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.
6.PLC Control System:
1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.
2) Mitsubishi converter adjusts speed technology, realize the automatic production.
3) Touch screen is input and canceled the working data.
4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.
5) Encoder count, having function of count and measuring length.
6) Suitable power voltage: 380V/50Hz, 3 phases (can be designed according to buyer’s requirement)
APPLICATION
Product application of double layer metal roll form making roof machine
In order to satisfy various customer requirements, we design and manufacture double deck roll forming machine in different specs, models and configurations.
Double line profile roll forming machineApplication Example
PACKAGING
Packaging Details
1. One *40GP containers for loading one set of double roll forming machine with mechanical decoiler;
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping.
Delivery Time
Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.