Roof sheet making machine with electric cutting

TECHNICAL SPECIFICATIONS

Brief introduction of roof panel machine:

Technical Parameters of roofing sheet roll forming machine:


Machine model

750 Roof Machine

Operation way

Automatic machine

Certification

ISO9001,CE        

Warranty

36 Months

Customized

Customized

Advantage

More 15 years life time

Weight

8060kgs

Material thickness

0.22mm-0.7mm

Suiting material

PPGI coil, GI coil and Galvalume coil

Cutting material

Cr12mov       

Main motor

7.5kw
Forming rollers qty. 22 stations
Shafts diameter 72mm
Roller Material 45# Steel, plated chrome
Machine frame H350
Wall thickness 40mm
Forming speed Max. About 30-35m/min. (without cut time)
Transportation In Containers,suiting for sea and road transmission

Feeding width or coil width

970mm

Effective width 750mm

Yield strength of material

235-350Mpa


Machine components of roof panel machine:

Manual decoiler

1 set(Capacity: 5 tons)

Roll-Forming M/C

1 set

Auto Electrical Cutting Device

1 set

PLC Control System

1 set

Product Rack (un-powered)

1 set (two pieces, total length is 3 meters)

Tool Box

1 piece


Roof working processing display

Decoiling the sheet→ guiding sheet →Roll forming→ Measure length and cutting the sheet→ Product to the run out table


DESCRIPTION

Components description of roof sheet roll forming machine

Machine body parts

1.High Accuracy Shafts

Solid shafts dia.72mm.

Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine.

2.Rollers of machine

Each forming roller use CNC machine to polish and machining into designed rollers shape,it can improve rollers accuracy.And planted 0.03-0.05mm hard chrome to make sure machine running more than 15years+ for you.

3.Main machine body

Machine frame made from H350 type steel by welding,planned on surface to guarantee precision.

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running. Side wall thickness: 40mm

4.Automatic Cutting system

Adopts post cutting, Stop to cut;

2)  The cutting blade material is Cr12mov with quenched treatment.

2)  Adopts welded frame for good rigidity.

4)  Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±1.5mm.

5)  The power of cutting is provided by electrical power. 3KW.

6)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.

5.PLC Control System:

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6)  Suitable power voltage: 380V/50HZ/3Phase (can be custom by client’s requirement).

System outer form reference:



APPLICATION

Product application of line machine 


In order to satisfy various customer requirements, we design and manufacture line roll forming machine in different specs, models and configurations.


Roof sheet roll forming machine Application Example

PACKAGING

Packaging Details of roof forming machine


1. One *40GP container for loading one set of roof roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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