Roofing sheet making machine
TECHNICAL SPECIFICATIONS
Brief introduction of roofing machine:
Technical Parameters of roll forming machine for roof:
Machine model | 1001 Roof Machine |
Operation way | Automatic machine |
Certification | ISO9001,CE |
Warranty | 36 Months |
Customized | Customized |
Advantage | More 15 years life time |
Weight | 10240kgs |
Material thickness | 0.3 mm-0.7mm |
Suiting material | PPGI steel coils |
Cutting material | Cr12 with quenched treatment |
Main motor | 7.5kw |
Forming rollers qty. | 26 stations |
Shafts diameter | 72mm |
Roller Material | High grade No.45 forged stee |
Machine frame | H400 |
Wall thickness | 40mm |
Forming speed | Max. About 30-35m/min. (excluding the cutting time) |
Transportation | In Containers,suiting for sea and road transmission |
Feeding width or coil width | 1220mm |
Effective width | 1001mm |
Yield strength of material | 235Mpa-350Mpa |
Machine components of roof wall panel roll forming machine:
Manual decoiler | 1 pc (capacity:7 tons) |
Roll Forming Equipment | 1 set |
Post-cutting Equipment | 1 set |
Hydraulic Station | 1 set |
PLC Control Panel | 1 set |
Supporter Table | 1 set (two pieces, 1.5m/piece) |
Tool Box | 1 pc |
Roof working processing display
Decoiling the sheet→Guiding sheet →Roll forming→ Measure length and cutting the sheet→Product to the run out table
DESCRIPTION
Components description of roofing roll forming machine
1.High Accuracy Shafts
Solid shafts dia.72mm.
Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine
2.Hard Forming rollers with high precision
Each forming roller use CNC machine to polish and machining into designed rollers shape,it can improve rollers accuracy.And planted 0.03-0.05mm hard chrome to make sure machine running more than 15years+ for you.
3.Machine frame is processed on surface by 10m planning machine.
Machine frame made from H400 type steel by welding,planned on surface to guarantee precision.
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running. Side wall thickness: 40mm
16A-1 Chain and gear move the line, motor drives, about 26-steps stations to form
Main Motor=7.5KW
Forming speed 30-35m/min.
All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.
4.Hydraulic Cutting
1) Adopts post cutting, Stop to cut;
2) The cutting blade material is Cr12Mov mould steel with quenched treatment.
2) Adopts welded frame for good rigidity.
4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.
5) The power of cutting is provided by hydraulic station.
6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.
5.PLC Control System
1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.
2) Mitsubishi converter adjusts speed technology, realize the automatic production.
3) Touch screen is input and canceled the working data.
4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.
5) Encoder count, having function of count and measuring length.
6) Suitable power voltage:440V/60Hz, 3 phase(can be designed according to buyer’s requirement)
System outer form reference:
APPLICATION
Product application of corrugated roof sheet making machine
In order to satisfy various customer requirements, we design and manufacture roofing roll forming machine in different specs, models and configurations.
Roof Sheet roll forming machine Application Example
PACKAGING
Packaging Details of Roof Panel machine
1. One *40GP container for loading one set of roof roll forming machine with mechanical decoiler;
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping.
Delivery Time
Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.